LSR Silicone Lens Headlight module
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Silicone Meniscus Lens of Headlights Module for Automobile and Motorcycle
Upgrade your vehicle’s lighting with the Silicone Meniscus Lens, meticulously crafted by JOKER Manufacturing, a company holding the IATF 16949 certification. Designed for both automobile and motorcycle headlights, this advanced lens utilizes LSR (Liquid Silicone Rubber) technology to deliver unparalleled optical performance and durability, surpassing traditional plastic components.
At JOKER Industrial, we have a highly skilled design team specializing not only in LSR (Liquid Silicone Rubber) mold design and manufacturing but also in advanced optical design and testing. Our team includes experts in cold runner silicone mold technology and silicone injection machine development, along with PhDs in optical design and electrical control design, ensuring comprehensive solutions for our clients.
Trust JOKER Industrial Manufacturing and their IATF 16949-certified production for top-quality Silicone Lens Headlights—harnessing the power of LSR technology to deliver superior performance, durability, and design innovation for your automobile and motorcycle headlights.
Why Choose Silicone Lens Headlights with LSR Technology from JOKER Industrial Manufacturing?
The new generation of high-power LED, the appearance of thin and compact shape, coupled with complex microstructure of optical design. According to the development trend, it is a big challenge to the present optical elements, which need the materials with high heat resistance and long-term maintenance of the best luminescence and lumen value.
Optical silica gel can provide optical transparency (optical transmittance 94%) , durability, and materials of hyperboloid and free-form surfaces for optical design
- Superior Light Transmission: With LSR silicone, our lenses offer exceptional transparency, resulting in brighter and more focused illumination. Unlike plastic lenses, which degrade over time, Silicone Lens Headlights maintain optimal light transmission for lasting performance.
- Enhanced Durability: LSR silicone is highly resistant to UV radiation, extreme temperatures, and environmental stress. This ensures your headlights remain clear and effective, free from the yellowing or cracking that often occurs with plastic lenses.
- Design Flexibility: LSR silicone allows for the creation of complex, free-form lens designs that enhance both the functionality and aesthetics of your headlights. This flexibility results in better light distribution and a sleek, modern look for your vehicle.
- Certified Quality: Manufactured under the stringent quality standards of the IATF 16949 certification, our Silicone Meniscus Lenses meet the highest industry benchmarks for automotive manufacturing. This certification ensures that you receive a product of exceptional quality and reliability.
- Environmental Resilience: In harsh environments such as high heat or humidity, LSR silicone lenses outperform plastic by maintaining their shape and clarity, ensuring your headlights stay reliable and efficient, regardless of the conditions.
- Maintenance of light flux: In hot and humid environment, can maintain the material properties, and the various lens transmittance can be maintained for a long time.
Several big brand of automobile and motorcycle across various industries are known for using LSR (Liquid Silicone Rubber) lenses headlights due to their unique properties such as high durability, thermal stability, and chemical resistance.
Here are some examples:
Mercedes-Benz E-Class – The headlamp system
Audi – Audi has explored the use of LSR lenses in their LED lighting systems, especially in high-performance vehicles. LSR’s durability and resistance to environmental factors make it a valuable material for cutting-edge automotive lighting technologies.
BMW Motorrad – Known for its advanced technology in motorcycle design, BMW has utilized LSR lenses in certain models’ headlamps, appreciating the material’s ability to maintain clarity and resist yellowing even under high heat conditions typical of motorcycle use.
Yamaha – Yamaha has explored the use of LSR lenses in their advanced LED headlight systems. These lenses help achieve a precise light distribution while also withstanding the vibrations and harsh environments motorcycles are often exposed to.
Honda – As part of their focus on durability and performance, Honda has incorporated LSR lenses in some of their motorcycle lighting systems. LSR’s lightweight and impact resistance are particularly valued in models designed for rugged, off-road use.
